Logout successfull!

Machining of Nickel-based Alloys

Ceramic cutting materials and whisker ceramics are our successful duo in the machining of nickel-based alloys. The focus is on turning and grooving for roughing and semi-finishing applications. With our ceramic grades LST 320, LST 370 and our whisker ceramic grade RST 330, you can machine your nickel-based alloy components easily and quickly with our top grades. Why not take a look at the performance of our SiALON cutting materials right now?

Please click to enlarge
Table about the application areas of HRSA cutting materials

LST 320

Ceramics for turning, grooving, roughing, semi-finishing, profiling, broaching

Cutting values:

  • Vc (m/min) = 200 - 350
  • f(mm) = 0.10 - 0.25
  • ap (mm) = 2.0 - 3.0

 

LST 370

Illustration of nickel-based alloys LST 370

Cutting values:

  • Vc (m/min) = 250 - 400
  • f(mm) = 0.10 - 0.35
  • ap (mm) = 1.0 - 4.0

 

 

RST 330

Illustration of nickel-based alloys RST 330

Cutting values:

  • Vc (m/min) = 250 - 400
  • f(mm) = 0.10 - 0.20
  • ap (mm) = 1.0 - 2.0

For milling components made of nickel-based alloys, we have ceramic end mills and milling cutters equipped with ceramic indexable inserts for you.

LSM 800

Tool for roughing, semi-finishing
  • SiAlON Ceramic
  • End mills
  • Roughing, semi-finishing
  • Face milling, slot milling, ramping and trimming
  • Vc (m/min) = 550 - 750
  • f(mm) = 0.03- 0.06
  • ap (mm) up to 0.5 x D

 

PFK RP

Milling cutter for face milling, groove milling, ramping and trimming
  • R-indexable inserts positive
  • Face milling, slot milling, ramping and trimming
  • Roughing
  • Vc (m/min) = 600 - 1000
  • f(mm) = 0.08 - 0.18 for D = 20 mm
  • ap (mm) for D = 20 mm 0.30 - 2.5
  • ap (mm) for D > 20 mm 0.30 - 4.0

 

 

PFKS RN

Milling cutter for face milling and eye milling
  • R indexable inserts with indexing
  • Face milling, eye milling
  • Roughing
  • Vc (m/min) = 600 - 1000
  • f(mm) = 0.08 - 0.18
  • ap (mm) = 0.50 - 5.0

Tool System for High-Performance Machining

Our ICT tool system shows its strengths when process reliability is an important criterion for you when turning HRSA materials. We offer it with and without high-pressure cooling. As a high-pressure tool, the cooling lubricant reaches the effective zone directly and at the same time ensures reliable chip breaking.
 

Tool system for machining

Special Tools

The machining task you are facing cannot be solved with standard tools? No problem. Our engineering team will develop the tool that solves the task for you. No matter whether the machining task requires a special insert geometry or a special tool shape.

The tool is then manufactured as quickly as possible in our own production facility in Germany.

Selection of CeramTec brand cutting tools

Contact Request

You have a machining task that you want us to solve? Great! Let us know: Where can we support you?

Contact us

Downloads & Brochures

You can find more information and brochures in our download area.

 

iCT High Performance Clamping and Tooling System
EN
ENDE
1 MB,  pdf
1 MB,  pdf
Machining of Nickel-Based Materials in Aerospace and Energy Generation
EN
ENDE
3 MB,  pdf
3 MB,  pdf

Digital Product Catalogue

Cutting materials, insert geometries and tools for your machining

Configure your individual cutting tool and request test samples. You will receive detailed product information and can also view the list price after your registration. This way you can quickly and easily request the desired product.
 

The catalogue

Contact
Downloads