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Silicate Ceramics in Circuit Breaker Technology

Silicate Ceramic Elements and Ziralit for Circuit Breaker Design

Insulation is a central element in circuit breaker technology. Silicate ceramic elements and Ziralit offer additional properties and advantages indispensable to electrical circuit breakers.

Naturally, insulation is the most important element here, but other properties such as high strength and form stability, resistance to aging, insensitivity to chemical influences and corrosion, tracking resistance as well as resistance to temperature changes and heat are all among the many features of CeramTec circuit breaker components made from silicate ceramics.

This results in a number of advantages customers won’t want to miss: Ceramic components extend the technical service life of fuses, increase safety, allow shorter disconnect times and ensure more cost-efficient design.

Silicate Ceramic Thermocouple or Circuit Breaker Tubes

Components for Circuit Breaker Technology

  • Tubes and SMT fuse bodies for miniature fuses
  • Insulator bodies for low-voltage high-performance fuses
  • Fuse carriers for high-voltage high-performance fuses
  • Arc plates for the insulation of plastic enclosures against arc discharge

Ziralit – More than an Insulator

Ziralit is a zirconium oxide toughened alumina with many advantages in circuit breaker technology – especially in telecommunications:

  • Excellent flexural and dielectric strength
  • Outstanding temperature resistance
  • Superior toughness
  • Enhanced performance for large-scale production and tight tolerances

Due to its high temperature performance, the material offers tremendous advantages over standard silicate ceramic parts for fuses in the field of telecommunications, where highly demanding requirements of 600V and 60A are not uncommon.

Zirconia-reinforced aluminium oxide for safety technology
CeramTec Materials for Fuse Bodies and Insulaters

Silicate- and Oxid-Ceramic Elements for Fuses

Silicate CeramicsOxide Ceramics
C221
(Din EN 60 672)
C410
(Din EN 60 672)
ZTA (CeramTec Best Performer)C610C620 or C780
(Din EN 60 672)
C795 - C799
(Din EN 60 672)
FrequentaSikor SZiralitTEP-C (A12)A14Rubalit IS95, Rubalit A1999,7
Recommended for standard applications, no special need for miniaturisation, normal trigger speed for fuse break.Recommended for high temperatures and higher voltage applications.High performance material, allows smaller wallthickness and sizes then other materials in electronic applications.Small sized fuse bodies with thin walls produced by extrusion.For fuses and Insulators with advanced mechanical properties.Recommended for insulators and fuse bodies in high voltage application.

Overview of important Properties

 FrequentaSikor STEP CA14RubalitZiralit
Bending Strength+++++++++++++
Youngs Modulus+++++++
Thermal Expansion+++++++
Thermal Conductivity+++++++++
Thermal Shock Resistance++++++++
Dielectrical Strength++++++++++
Specific Resistance++++++++
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